At work I needed a suitable way to check the calibration of gelcoat spray equipment. Gelcoat requires an initiator (often called “catalyst”) in the form of a peroxide to cure. The peroxide/gelcoat ratio is important, so it is checked regularly by spraying the separate components into suitable containers and weighing them.

For those familiar with gelcoat spraying, this is not a system with coupled gelcoat and peroxide pumps. But rather an external mixing spray gun where the peroxide is simply fed from a pressurized container to the spray gun.

Since we’re handling resins, solvents and peroxide, protective equipment including gloves is a must. That makes it cumbersome to whip out a smartphone to use it as a calculator to check the ratio. Since you don’t want to get gelcoat or peroxide on your expensive phone, you have to take off your gloves to handle it. This would have to be repeated several times.

So I decided to make a diagram where one could relatively easy read off the peroxide percentage given the quantities of both components. This can be printed and laminated between plastic to make it resistant against stains.

The whole thing can be found in a github repo.